What is the Cause of the Aluminum Enclosure Fracture?

June 23,2022

Custom aluminum housing,ip65 aluminium enclosure,aluminum stomp box enclosure


The use of aluminum enclosure is very common nowadays. When it is used in electronic products, instruments and meters, and power appliances, it will be seen that more and more businesses will adopt custom aluminum housing in design. However, in the actual use of aluminum enclosure, sometimes there will be fracture. What is the reason?

 

custom aluminum housing,ip65 aluminium enclosure,aluminum stomp box enclosure

 

What is the cause of the aluminum housing fracture?

 

Quality problem of ip65 aluminium enclosure

 

  1. During extrusion production, the temperature is too high, which reduces the tensile strength of the metal surface. If the profile needs frequent friction during use, it is easy to produce cracks.

 

  1. During the production of aluminum stomp box enclosure, the extrusion speed is too fast, resulting in the increase of additional tension on the metal surface, resulting in cracks.

 

  1. The tensile strength of aluminum enclosureis not up to standard due to improper control of quenching or aging temperature and time.

 

Fracture caused by improper use

 

  1. During use, the force is uneven, and the force on one point is too large.

 

  1. The wall thickness of the aluminum enclosureis too thin to meet the strength requirements of the application.

 

  1. It is used in corrosive environment, and the profile surface is not subject to anti-corrosion treatment.

 

How to distinguish between die cast aluminum and extruded aluminum?

 

The principle of extrusion is to apply pressure on the aluminum rod in the extrusion cylinder to make the aluminum rod close to the melting point extrude the shape of the die hole through the die hole of the die. Therefore, extruded aluminum profiles are equivalent to the extension of a two-dimensional plane, which can be extended infinitely in theory. However, due to the length limitation of the equipment, it is difficult to operate the long material in the later stage. Generally, the extruded aluminum profile is not more than 6m long. Then cut according to the actual size.

 

The principle of die-casting is to melt the aluminum alloy completely and then inject it into the three-dimensional aluminum enclosure mold, maintain a certain pressure, open the mold after cooling, and a die-casting aluminum alloy enclosure is completed. There are more kinds of die-casting aluminum enclosures.

 

It can be seen from the above that the extruded aluminum stomp box enclosure can only change its shape in the two-dimensional section, while the die-casting aluminum enclosure can change its shape in any part of the three-dimensional section. Die cast aluminum can be made into a hollow ball, while extruded aluminum can only be made into a hollow round tube with both ends connected. Therefore, the two ends of the extruded aluminum enclosure will be sealed with covers or aluminum plates. The die cast aluminum enclosure can be made into a box shape, which is covered with a cover plate. But our extruded ip65 aluminium enclosure is still more common than die-casting aluminum enclosure. Why?

 

Because die-casting aluminum dies are expensive, and the production efficiency is not as high as that of extruded aluminum profiles, the processing cost is also relatively high. In some cases where waterproof sealing is required, die cast aluminum housing will be used.

 

Searching for a custom aluminum housing,ip65 aluminium enclosure,aluminum stomp box enclosure from China, you can get high-quality products at a nice price.

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