Custom Aluminum Audio Front Panels With Anodizing

How do avoid damaging the aluminum shell?

As we all know, the aluminum shell is used to protect products, so care must be taken in the processing process to prevent damage to the aluminum shell. So in the actual production process, how do avoid damaging the aluminum shell? What should we pay attention to in the process?

1. Transform stamping equipment to improve product safety and reliability. At present, there are many unsafe factors in the control system and electrical control system of many old stamping equipments. If they continue to use the corresponding technological transformation. Stamping equipment manufacturers should improve product design to ensure the safety and reliability of stamping equipment.

2. Reform the process, mold, and operation methods to realize manual operation. For mass production operations, mechanization and automation can be achieved through the transformation of processes and molds. Examples, the use of automated, multi-station stamping machinery, the use of Multi Tool and mechanized production equipment in and out of the equipment, the use of continuous molds, composite molds, and other combined process measures. All these not only ensure the safety of stamping operations but also greatly improve production efficiency.

3. Install protective devices. Due to the small output, safety protection devices must be installed in the stamping operation which is neither an automatic tool nor a safe stamping tool, to prevent injury accidents caused by operation errors. All kinds of protective devices have different characteristics and scope of use. If used improperly, injury accidents will still occur. Therefore, it is necessary to clarify the functions of various protective devices to ensure correct operation and safe operation.

There are several ways to solve the scratch of aluminum shell:

1. Reasonably place the profiles in the material frame to avoid mutual friction as far as possible.

2. Use soft felt and plastic strips to separate the profiles and accessories from the aluminum alloy shell, to reduce the friction between them and cause damage.

3. Enterprises must improve the quality of mold repair. Aluminum shell molds should be nitrided regularly and the nitriding process should be strictly implemented.

4. Clean the discharge track, swing bed, and other working belts in time to avoid sundries affecting the production and processing quality of the aluminum shell.

5. Strictly control the quality of chemical composition of ingots; Improve the quality of mold repair, improve the precision of mold manufacturing and mold regular nitriding, and strictly implement the nitriding process parameters.

6. Handle with care during the production of the aluminum shell to avoid scratches caused by human factors.

Reasons for the popularity of aluminum alloy housing in the electronic industry:

1. Aluminum alloy shell is a good thermal conductor, and its thermal conductivity can be three times that of iron. Aluminum is usually used in industry to manufacture various heat exchangers, heat dissipation materials, and cookers to maximize its heat dissipation performance.

2. The purpose of aluminum alloy shells is not only to establish a complete and solid framework for electronic products but also to help internal CPU heat dissipation, to ensure a safe working environment during the operation of electronic products.

3. The appearance of the aluminum alloy shell provides users with great convenience, especially the application of this product in mobile power supply shells. The reason why the power supply shell uses aluminum alloy is that it can make its strength relatively large and convenient to use.

The shell made of aluminum alloy is mainly used in the electronic field, which can well reduce the probability of accidents.